Bryan Hackleman

Mechanical Engineer in Semiconductor Industry

Bryan Hackleman is a Mechanical Engineer specializing in the semiconductor industry and is currently employed at Advanced Energy in Fort Collins, Colorado. This company is renowned for its design and manufacture of products essential to various sectors, including semiconductors, flat panel displays, data storage, telecommunications networks, solar cells, medical devices, and architectural glass, with a focus on plasma thin-film industries.

Bryan is well-regarded for his analytical skills, particularly in research, evaluation, problem-solving, and troubleshooting. His expertise also extends to project planning and management, as well as documentation and technical writing. He is proficient in ASME Y14.5 GD&T and skilled in using multiple CAD programs, such as PTC Creo, SOLIDWORKS, ANSYS, and Fluent. Additionally, he has strong capabilities in Excel, Matlab, and Minitab for data analysis, finite element analysis, and computational fluid dynamics. He also has a thorough understanding of Design-For-Manufacture (DFM) and Design-For-Manufacturing-Assembly (DFMA) principles.

Bryan's Responsibilities at Advanced Energy

In his role at Advanced Energy, Bryan is responsible for designing equipment used in the production of semiconductor devices. He uses SolidWorks to create derivative RF generators based on existing products to meet specific customer demands. His design work includes sheet-metal enclosures, stamped and extruded heatsinks, and cable assemblies. Additionally, he ensures the efficient packaging of electronic circuitry within protective enclosures and assists in troubleshooting, testing, and debugging prototype power supply units.

Beyond design, Bryan plays a critical role in supporting and maintaining the company's existing lines of RF generators. This includes qualifying new components for mechanical and electrical performance, particularly when existing components become obsolete or are in short supply. He also conducts thermal analysis of components to ensure the ongoing reliability of the products.

Bryan's expertise is also called upon to address mechanical component issues in production. This involves resolving DFM concerns and modifying assembly operations in build instructions to enhance assembly ease. He collaborates with suppliers to address out-of-tolerance parts, recommending rework or ensuring that parts meet the required specifications.

Earlier in his career at Advanced Energy, Bryan worked as an Assembler. In this role, he worked independently from electrical schematics, diagrams, written and verbal instructions, layouts, and defined plans. He was responsible for assembling and testing both electrical and mechanical components while maintaining a clean, organized, and safe laboratory environment.

Obtaining His Mechanical Engineering Degrees While Also Working

Bryan Hackleman pursued his education at Colorado State University (CSU), where he earned both a Bachelor of Science and a Master of Science in Mechanical Engineering. His thesis focused on the regeneration of oxidation catalysts through chemical washing. His research efforts culminated in a co-authored paper titled "Evaluation of Chemical Washing of a Degraded Natural Gas Engine Oxidation Catalyst," which was presented at the 2018 Gas Machinery Conference in Kansas City, Missouri.

While attending CSU, Bryan also gained valuable work experience that would inform his future career. He worked as a Research Assistant at the CSU Hydraulics Laboratory for two years, where he was responsible for maintaining various equipment, including bobcat skid loaders, internal combustion engines, electric motors, pumps, winches, valves, and pipe systems. He also prepared soil erosion experiments on a giant hydraulic flume and fabricated scale models for testing the performance of river diversion structures, spillways, dams, and outlet works. Additionally, he assisted graduate engineering students in conducting experiments and collecting data using various surveying equipment and point gauges.

After his time at CSU, Bryan worked for two years as a Research Engineer at Pipeline Research Council International. In this role, he conducted research on the degradation of oxidation catalysts on large-bore natural gas engines. He evaluated the effectiveness of chemical washing treatments in restoring performance and meeting emission standards. He designed, planned, and conducted experiments in both laboratory and field settings, using various spectroscopy equipment to collect and analyze large data sets. He meticulously documented all work performed and prepared deliverables for presentation to a technical committee.

An Artist

As a Mechanical Engineer, Bryan excels in both written and oral communication, enjoys working collaboratively, and can transform ideas into reality through innovation, design, development, and testing to meet customer needs. He is curious, imaginative, and creative, continually seeking ways to improve processes and enhance efficiency. He is open to exploring new approaches while maintaining a methodical and analytical mindset.

Bryan's creativity extends beyond engineering into his passion for art. He is an aspiring artist who enjoys painting and drawing, focusing primarily on oil paintings and landscapes. He hopes to eventually turn this hobby into a side career by selling his artwork.

In addition to his artistic pursuits, Bryan enjoys outdoor activities such as fly fishing and hiking, making the most of Colorado's natural beauty. His love for the outdoors is deeply rooted in his Colorado upbringing, as he is a fourth-generation resident of Fort Collins on his father's side.

Bryan Hackleman also enjoys reading, learning, and exploring new ideas that inspire him both in his professional work and personal life.

To Know More, Visit: https://bryanhacklemanco.com